SMD Inductor Code Calculator
Understanding SMD Inductor Codes
1. Coding Systems
SMD inductors use various coding systems to indicate their inductance values and specifications. The most common systems include:
- EIA (Electronic Industries Alliance) System
- IEC (International Electrotechnical Commission) System
- Manufacturer-specific codes
- Direct value marking
2. EIA Code Format
The EIA coding system uses a three or four-character code:
- First two digits: Significant figures
- Third digit: Multiplier (power of 10)
- Optional fourth character: Tolerance code
- Example: "102K" = 1.0 × 10² μH ±10%
3. Package Sizes
Common SMD inductor package sizes include:
- 0402 (1.0mm × 0.5mm)
- 0603 (1.6mm × 0.8mm)
- 0805 (2.0mm × 1.25mm)
- 1008 (2.5mm × 2.0mm)
- 1210 (3.2mm × 2.5mm)
4. Selection Criteria
Key factors in SMD inductor selection:
- Inductance value and tolerance
- DC resistance (DCR)
- Saturation current rating
- Self-resonant frequency (SRF)
- Operating temperature range
- Shielding requirements
5. Applications
SMD inductors are widely used in:
- Power supplies and voltage regulators
- RF and wireless circuits
- EMI/RFI filtering
- Signal conditioning
- Battery charging circuits
6. Design Considerations
Important aspects in SMD inductor implementation:
- PCB layout optimization
- Thermal management
- EMI/EMC compliance
- Cost and availability
- Reliability requirements
7. Marking Systems
Detailed explanation of marking systems:
System | Format | Example | Notes |
---|---|---|---|
EIA-96 | 3-digit code | 220 = 22μH | Most common |
IEC | μH direct | 22μ = 22μH | European std |
JIS | Letter code | 22K = 22μH | Japanese std |
8. Performance Parameters
Critical performance specifications for SMD inductors:
Parameter | Typical Range | Impact |
---|---|---|
Q Factor | 20-100 | Efficiency, bandwidth |
SRF | 100MHz-1GHz | Maximum usable frequency |
DCR | 0.01-1Ω | Power loss, heating |
9. Core Materials
Common core materials and their characteristics:
- Ferrite Cores:
- High permeability: 500-15000
- Good for high frequency
- Temperature stable
- Cost effective
- Iron Powder Cores:
- Lower permeability: 10-100
- Better saturation handling
- Suitable for power applications
- Good cost/performance ratio
10. Reliability Factors
Key reliability considerations:
- Environmental Factors:
- Temperature cycling resistance
- Humidity resistance
- Mechanical shock tolerance
- Vibration resistance
- Electrical Stress:
- Current derating
- Voltage isolation
- Surge handling
- EMI immunity
11. Selection Guide
Systematic approach to SMD inductor selection:
Step | Considerations | Critical Parameters |
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1. Application Requirements |
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2. Performance Analysis |
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3. Environmental Factors |
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Additional selection considerations:
- Cost and Availability:
- Budget constraints
- Supply chain reliability
- Alternative sources
- MOQ requirements
- Manufacturing Considerations:
- Assembly process compatibility
- Reflow soldering profile
- Moisture sensitivity level
- Handling requirements
- Quality and Reliability:
- Manufacturer reputation
- Qualification requirements
- Expected lifetime
- Failure rate specifications
12. Troubleshooting Guide
Common issues and solutions in SMD inductor applications:
Issue | Possible Causes | Solutions |
---|---|---|
Excessive Heating |
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EMI Problems |
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Value Drift |
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Additional troubleshooting considerations:
- Assembly Issues:
- Solder joint reliability
- Component placement accuracy
- Thermal stress during reflow
- Handling damage
- Performance Issues:
- Frequency response problems
- Q factor degradation
- Impedance matching issues
- Core saturation effects
- Reliability Issues:
- Environmental stress failures
- Long-term stability
- Moisture sensitivity
- Thermal cycling effects
Quick Reference
EIA Format
Value = XY × 10^Z μH
Tolerance Codes
F: ±1%, G: ±2%, J: ±5%, K: ±10%, M: ±20%
R Notation
"R" represents decimal point